Selected work
Six engagements, described as far as confidentiality allows.
Client identities are withheld by default. The methods and the measured results are not — those are the only part of a case study worth reading anyway. Full documentation, including drawings, raw time studies, and deliverables, is available under mutual NDA.
Cutting 38% off a reman line's cycle time
Station-by-station time study of a diesel aftertreatment remanufacturing operation, with an engineered and costed fix for every loss identified.
Installing a management operating system in a 550-person plant
Full-facility MOS deployment across processing, packaging, weigh & price, maintenance, and sanitation on a three-shift, seven-day operation.
Projected work instructions inside a cleanroom
Published sector analysis and deployment guidance for AR work instruction systems in FDA-regulated manufacturing, including 510(k) change impact.
Automating protection-system monitoring on an SEL RTAC
Controller logic that continuously polls protective relays, verifies their settings, and surfaces device health and misoperations — bridging DNP3, Modbus, and IEC 61850 GOOSE.
Proving a line change in simulation before the spend
A discrete-event model loaded with real station timing and variance, used to find the true constraint and test changes in software before a dollar of capital is committed.
Ground-ops flow for a high-mix grocery fulfillment center
WMS putaway and receiving standard work, facility layout, and third-party shipping and returns flow for a multi-shift cold-chain fulfillment operation.
Also in the portfolio, not written up here: a V6 engine teardown and rebuild process sheet covering 67 operations with torque specifications, fastener callouts, and part-number control; an automated blast cell conversion package; and ergonomic assessment work using hypothesis testing against published population strength and dexterity norms. These are available under NDA.